Zinc oxide is a decisive component of rubber vehicles and is famous for its multifaceted advantages for promoting the quality and performance of rubber products. Understanding and applying the best practices of zinc oxide for rubber compound, whether or not it is used in tires, seals, or industrial components, has a significant impact on the durability and efficiency of the final product. Let’s buckle them up!
- Optimal Dose
The effectiveness of zinc oxide in rubber compounds greatly depends on the dosage used. In general, the recommended range is 2 to 5 parts (PHR) per 100 rubbers.
This balance is very important because a small amount of zinc oxide may not be able to achieve the necessary characteristics, but excessive amounts can lead to treatment issues and may adversely affect the physical characteristics of rubber. We recommend a comprehensive test to determine the exact amount required for the specified preparation.
- Appropriate Facilities
Zinc oxide must be bonded to the rubber mixture at the correct stage of treatment and maximize its advantages. Usually, it is added to other vehicle components at the first mixing stage.
The correct foundation is a uniform distribution of zinc oxide throughout the rubber matrix, enhancing improved mechanical characteristics. Secure a proper mixing time and use a high-cut mixer to melt more than zinc oxide of rubber compounds.
- Interaction with Other Additions
Zinc oxide interacts with other additives of rubber compounds, such as acceleration and antioxidants. These reactions need to be considered to prevent negative adverse effects on rubber characteristics.
For example, zinc oxide can interact with acceleration that affects corner processes. The accurate selection, compatible tests between additives, and control of the concentration can help maintain the balance required for rubber preparations.
The guarantee of zinc oxide for rubber is essential for consistent performance. Zinc oxide must meet the industrial standards in connection with pure and particles.
The use of high-quality zinc and crushed oxide can improve the uniformity and effectiveness of compounds. Normal quality control tests, including the physical and chemical characteristics of zinc oxide, can help maintain the necessary quality of rubber products.
- Consideration of Environmental and Safety
To deal with zinc oxide, it is necessary to comply with the safety guidelines to reduce the risk of exposure. Zinc dust may bother the respiratory system and the eyes, so you need to use an appropriate personal protective device (PPE). In addition, appropriate ventilation measures and appropriate dust control must be handled and treated during treatment.
In short, applying the best practices of zinc oxide for rubber may improve the performance. By carefully managing doses, ensuring appropriate establishments, interacting with other additions, maintaining quality control, safety and environmental guidelines, the manufacturer has the efficiency and durability of rubber products.